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Pioneering resource recovery study gets Water Research Foundation, utility funding

  • Pioneering resource recovery study gets Water Research Foundation, utility funding
  • Innovative process combines wastewater digestion intensification and nutrient recovery.

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Brown and Caldwell
Brown and Caldwell, Inc. provides environmental engineering, consulting, and construction services serving municipal, private, and federal organizations in the United States.
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The Water Research Foundation (WRF) has granted $70,000 for project #5108 Acid+ Digestion, an applied research study to optimize acid gas digestion and test a novel process to benefit wastewater treatment and downstream waterways.

The Acid+ process recirculates wastewater sludge from methane-phase to acid-phase digesters, potentially accelerating and intensifying digestion capacity by 50%. Subsequently, improved production and quality of biosolids and biogas are produced, requiring less digestion volume.

Additionally, Acid+ has the potential to achieve cost-effective nutrient recovery while reducing operations and maintenance (O&M) costs with simple retrofits to existing tankage and equipment to protect from struvite fouling. Struvite, a compound that forms when magnesium encounters nitrogen and phosphorus under increasing pH conditions, can degrade pipes to the point of requiring full replacement to restore capacity. When harvested, struvite can be sold as fertilizer, reducing biosolids phosphorus concentration by half and turning an O&M nuisance into a revenue stream. Concurrently, enhancing nutrient recovery yields cleaner, regulatory-compliant water for environmentally safe release to downstream waterways.

The $210,000 project is partly funded by WRF’s Tailored Collaboration and contributions from supporting utilities. Led by a research team of Chris Muller (Brown and Caldwell), Chul Park (University of Massachusetts Amherst), and John Fillos (City College of New York), optimized acid-gas and Acid+ processes will run in separate laboratory-scale experiments with conventional methane digestion as a control. The research will explore the benefits of retrofitting processes upstream of existing methane digesters to achieve lower O&M costs, higher-quality biosolids and biogas products, and cost-effective nutrient recovery.

The project is sponsored by the City of Columbus, which has successfully implemented acid phase digestion improvements at its Southerly Wastewater Treatment Plant, saving the city upward of $1M annually. Support includes contributions from the New York City Department of Environmental Protection, Gwinnett County/The Water Tower, and the Metropolitan Sewer District of Greater Cincinnati.

Chris Muller, Brown and Caldwell innovation and technology lead – biosolids and energy, said: “Our applied research and technical innovation focus allow Brown and Caldwell to explore new solutions with academia and technology partners to create cost-saving breakthroughs for clients. By making minor upgrades to existing equipment, Acid+ could be accessible to the wider wastewater industry, equipping utilities with enhanced, sustainable processes while protecting downstream waterways.”

Following a 21-month research process, a final report with Acid+ recommendations will be made available for industry dissemination.

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