Oriented PVC, ensuring water quality
Faced with the growing global water crisis, India is facing the challenge of ensuring a safe, sustainable and high-quality water supply. In this scenario, Oriented PVC (OPVC) is emerging as a key technology in the modernisation of water infrastructure, offering efficient, durable and environmentally friendly solutions. Molecor's TOM® pipes and ecoFITTOM® fittings represent a decisive advance in ensuring water purity from source to final consumption.
India, like much of our planet, is experiencing increasingly frequent and widespread water shortages, with demand for this vital resource continuing to grow, making water supply a priority challenge for public and private institutions. Leaks, network contamination and the degradation of traditional materials pose both an economic and health risk, making it essential to adopt innovative solutions.
OPVC not only transports water, but also protects it, ensuring an essential resource for human development and health
In this context, Oriented PVC has become an exceptional ally for water systems thanks to the watertightness it offers. Compared to other materials used in the construction of supply networks, OPVC offers numerous advantages thanks to its superior mechanical and physical properties, including high pressure resistance, greater ductility and a longer service life.
It is not only necessary to transport water but also to maintain its exceptional quality in order to prevent contamination of crops and livestock, and even to protect human health when the network is intended for human consumption.
With the advancement of the sector in the country, Molecor's TOM® Molecularly Orientated Pipes, manufactured in the highest possible Class, 500, are beginning to stand out.
TOM® represents a revolution in the sector with a new limit to the orientation of the material. This means that the performance of these pipes is unbeatable.
Why choose OPVC to maintain water quality?
The watertightness and compatibility of the TOM® and ecoFITTOM® pipes and fittings guarantee networks without leaks or external contamination
Unlike other materials, OPVC is a non-toxic, inert material that is immune to corrosion and chemicals found in nature. This is the first example of how, unlike other conventional materials, Oriented PVC can be a perfect solution for maintaining the quality of piped water.
Over time, pipes made from other materials tend to suffer internal degradation and the creation of sediment due to the operation of the network itself. Unlike these materials, OPVC, being a non-degradable material, eliminates the need for special coatings, reducing maintenance costs while maintaining water quality throughout the network.
This unique quality of Oriented PVC is combined with the watertightness offered by TOM® pipes. Besides this, OPVC prevents the filtration of external substances into the network, and what is more, TOM® pipes reinforce the complete isolation of the network with a significant advance in jointing. The secret lies in the joint included in Molecor pipes, which, while facilitating the installation of the piece in the network, prevents possible water leaks and the entry of substances present in groundwater into the network.
TOM® pipes made from Oriented PVC (OPVC), developed by Molecor, emerge as an advanced and highly efficient solution for modernising agriculture
Furthermore, the complete compatibility of these pipes with ecoFITTOM® OPVC fittings, also supplied by Molecor, reinforces the network's watertightness to preserve water quality and extend the benefits of OPVC to the more delicate points, offering greater homogeneity throughout the system.
Furthermore, the use of OPVC contributes to the Sustainable Development Goals (SDGs) by promoting more sustainable infrastructure, reducing energy consumption in transport and minimising environmental impact. Its recyclability and low installation cost make it an ideal solution for urban and rural supply projects.
Molecor's TOM® pipes and ecoFITTOM® fittings are therefore an innovative and efficient solution for maintaining water quality in the supply network, becoming a strategic ally for water conservation and guaranteeing a quality water supply for all.
Upgrading agricultural irrigation: from open canals to buried oriented PVC pipelines
Leaks, contamination and degradation of traditional materials pose an economic and health risk, making it essential to adopt innovative solutions
Agriculture remains a key pillar for local economies and food security, making efficient water management more critical than ever. Climate change, growing urbanisation, and the overexploitation of water resources have made the modernisation of irrigation infrastructure an urgent priority. Traditionally, many agricultural areas in India still rely on open canals or ditches, systems that, although effective for generations, show significant limitations in the face of today’s challenges.
The transition to pressurised systems using buried pipelines represents a transformative shift in how irrigational water is distributed.
Solutions to the new needs of the agricultural sector
At a time like the present, when energy efficiency and reducing electricity bills are the main concerns of irrigation communities, suppliers play a fundamental role in their ongoing commitment to offering solutions that improve the performance of irrigation systems and the energy efficiency of facilities.
As a leading supplier of OPVC solutions for water supply, Molecor offers innovative, high-quality systems for irrigation pipelines, providing the market with top-quality products that improve the overall performance of installations, ensure water quality, optimise water transport and respect the environment.
Among the options on the market, Molecor sets itself apart through its unique technology, which leads the way in OPVC water transport innovation
TOM® pipes and ecoFITTOM® fittings made of Oriented PVC (OPVC) are one of the best alternatives on the market for pressurised water irrigation projects, with the aim of managing water resources intelligently. Pipelines are subject to physical, mechanical, chemical and microbiological stresses and strains. These factors are present both in the soil and in the quality of the water being transported.
The interaction of these factors determines the durability of an installation. Among its advantages are its greater hydraulic capacity, which allows it to transport larger volumes of water; its extraordinary resistance to water hammer, due to the smoothness of its interior walls, which reduces pressure loss during water transport; and the complete watertightness of the OPVC system, which drastically reduces water loss compared to other systems, contributing to the optimisation and reduction of the operating costs of a hydraulic network.
These products are more efficient, sustainable and have a longer service life for pressurised water conveyance, offering significant environmental and installation advantages, as well as high cost efficiency and better technical performance.
Irrigated areas that have modernised their facilities have managed to reduce water consumption by up to 27.7 per cent, which contributes to the sustainability of agricultural activity. This modernisation not only refers to water savings and the efficiency of the facilities, but also to the implementation of new technologies and digitalisation as a guarantee for the future.
Advantages of buried pipelines over traditional ditches
TOM® represents a revolution in the sector with a new limit to the orientation of the material; the performance of these pipes is unbeatable
For centuries, open ditches have been the conventional method for distributing water in rural farming areas, where gravity could be used to great effect. However, over time, these infrastructures have revealed significant drawbacks under modern agricultural demands. Water losses due to infiltration and evaporation, difficulties in ensuring equal distribution between plots, and high maintenance costs are just a few of the challenges. Additionally, being exposed to the elements leads to sediment build-up, algae growth, and debris intrusion, ultimately lowering the quality of water reaching the crops.
In response to these issues, many farmers have opted to upgrade their water networks, replacing open canals with buried pipeline systems, among which OPVC stands out as one of the most efficient and sustainable solutions available. This type of pipeline not only drastically reduces water losses by preventing leakage and evaporation but also improves flow and pressure control, allowing for much more precise water resource management.
OPVC pipes offer significant technical advantages. Their mechanical strength and light weight make them easy to install and long-lasting, even in remote or hard-to-reach agricultural areas. Thanks to their extremely smooth interior surface, water flows with less friction, which means less energy is required to move it. Furthermore, their durability and resistance to corrosion ensure a long service life with minimal maintenance.
Oriented PVC Class 500 by Molecor
Among the many options on the market, Molecor sets itself apart through its unique technology, which leads the way in OPVC water transport innovation. Thanks to Molecor’s exclusive air-based molecular orientation system, the company can manufacture Class 500 OPVC pipes with nominal diameters of up to 1200 mm and nominal pressures of up to 25 bar.
Beyond their technical benefits, TOM® pipes are also recognised for their low environmental impact. In addition, Molecor has published an Environmental Product Declaration (EPD), independently verified, which provides objective data confirming the reduced environmental footprint of its pipes throughout their lifecycle.